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綜采刮板機配件之鏈輪組件、刮板、銷軌等型號參數和煤礦鏈輪組件的維修

  鏈輪組件是秦皇(huang)島市雙馳(chi)機(ji)械有限公司拿手的產品(pin),下面讓我們一起(qi)來學習(xi)一下:

  綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)機(ji)(ji)配(pei)件(jian)(jian)之鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)、刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、銷(xiao)(xiao)(xiao)軌等(deng)(deng)(deng)型(xing)(xing)號參數刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)輸(shu)送機(ji)(ji)主(zhu)要由傳動(dong)部(bu)(bu)(bu)、推移梁、過(guo)渡槽(cao)、中部(bu)(bu)(bu)槽(cao)、刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)鏈(lian)(lian)(lian)、機(ji)(ji)尾(wei)、左右擋板(ban)(ban)(ban)(ban)(ban)(ban)(ban)等(deng)(deng)(deng)部(bu)(bu)(bu)件(jian)(jian)組(zu)(zu)(zu)成。傳動(dong)部(bu)(bu)(bu)作為刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)機(ji)(ji)的重(zhong)要部(bu)(bu)(bu)分,主(zhu)要由電(dian)動(dong)機(ji)(ji)、減(jian)(jian)速器(qi)、鏈(lian)(lian)(lian)輪(lun)(lun)、機(ji)(ji)頭(tou)架、舌板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、盲軸(zhou)(zhou)、緊鏈(lian)(lian)(lian)器(qi)等(deng)(deng)(deng)部(bu)(bu)(bu)件(jian)(jian)組(zu)(zu)(zu)成,聯結罩(zhao)將電(dian)動(dong)機(ji)(ji)、減(jian)(jian)速器(qi)連(lian)成一(yi)個整體,動(dong)力通過(guo)減(jian)(jian)速器(qi)傳遞至鏈(lian)(lian)(lian)輪(lun)(lun),鏈(lian)(lian)(lian)輪(lun)(lun)帶動(dong)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)構成封閉式無極傳動(dong)鏈(lian)(lian)(lian),從而起到(dao)運輸(shu)煤炭的作用。各種配(pei)件(jian)(jian)型(xing)(xing)號如下(xia):鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)80/06LL,鏈(lian)(lian)(lian)輪(lun)(lun)體TSL101-05,鏈(lian)(lian)(lian)輪(lun)(lun)軸(zhou)(zhou)100/30LL,鏈(lian)(lian)(lian)輪(lun)(lun)體100/06LL,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)120/06LL,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)195S800102,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)55Z030103,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)58/01LL,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)59/09LL,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)59LL19,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)80/27LL,鏈(lian)(lian)(lian)輪(lun)(lun)體80/27LL鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)80/21LL,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)80/10LL,鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)100/44LL11GL3-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、153S010116-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、125S012006-01綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、1GL3-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、3TY-05綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、113S-01綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、3TY-01綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、99S-01綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、107S-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、7GL3-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、3TY-47綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、15GL3-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、15GL03-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、150S0117-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、159S98/0108-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、20G綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、43GL3-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、4GL04-1綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)型(xing)(xing)號:171S99/01-1啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、DYL-180啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、DYL-220啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、ZX-01啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、DYL-100啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、203S03-02啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、107SA啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、107SB啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、134S96/0209啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、150S01-1啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、196S02101-1啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、66S-10154S啞(ya)(ya)鈴(ling)(ling)銷(xiao)(xiao)(xiao)、111S日子環卡(ka)塊(kuai)型(xing)(xing)號:Z×-02卡(ka)塊(kuai)、171S卡(ka)塊(kuai)、154S卡(ka)塊(kuai)、107S卡(ka)塊(kuai)、63S-04卡(ka)塊(kuai)、66S-10卡(ka)塊(kuai)、150S卡(ka)塊(kuai)。綜(zong)(zong)(zong)采(cai)(cai)(cai)(cai)(cai)刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)機(ji)(ji)配(pei)件(jian)(jian)之鏈(lian)(lian)(lian)輪(lun)(lun)組(zu)(zu)(zu)件(jian)(jian)、刮(gua)(gua)(gua)(gua)(gua)板(ban)(ban)(ban)(ban)(ban)(ban)(ban)、銷(xiao)(xiao)(xiao)軌等(deng)(deng)(deng)型(xing)(xing)號參數.

  煤礦鏈輪(lun)組(zu)(zu)件(jian)失(shi)效主要表(biao)現是出現鏈輪(lun)體磨(mo)損,漏油,鏈輪(lun)組(zu)(zu)件(jian)軸承(cheng)異響、軸承(cheng)密封(feng)損壞等問題。秦皇島市雙馳(chi)機(ji)械(xie)有(you)限公司多年研(yan)究實踐(jian)維修經驗,對此已有(you)一套成熟的(de)工藝和(he)流程,維修后強度和(he)耐磨(mo)性更優于新鏈輪(lun)組(zu)(zu)件(jian),今天小編就告訴你鏈輪(lun)組(zu)(zu)件(jian)的(de)維修是如何進(jin)行的(de)。

  一、12道精密(mi)工序打造全新礦用(yong)鏈輪組件挑(tiao)選-清(qing)理(li)拆卸-無損檢測(ce)-特殊熱(re)處理(li)-堆(dui)焊(han)熔(rong)敷(fu)-特殊熱(re)處理(li)-加工修形-表面硬化-熔(rong)敷(fu)-組裝使(shi)用(yong)-檢測(ce)-特殊熱(re)處理(li)。

  二、特(te)殊焊材(cai)現(xian)代(dai)加工(gong)(gong)技術(shu)制造優美(mei)弧度雙志煤(mei)機鏈(lian)(lian)(lian)(lian)窩(wo)通過堆焊熔敷(fu)特(te)殊藥芯焊材(cai),鏈(lian)(lian)(lian)(lian)窩(wo)由(you)四(si)軸聯動加工(gong)(gong)中心加工(gong)(gong)成型,鏈(lian)(lian)(lian)(lian)窩(wo)表面(mian)再(zai)熔敷(fu)特(te)制合(he)金金屬粉末,表面(mian)光滑平整(zheng),刮板鏈(lian)(lian)(lian)(lian)與鏈(lian)(lian)(lian)(lian)輪(lun)(lun)的(de)嚙(nie)合(he)更平穩,鏈(lian)(lian)(lian)(lian)輪(lun)(lun)強度、耐磨性更優于新鏈(lian)(lian)(lian)(lian)輪(lun)(lun)的(de)性能。維(wei)修后的(de)鏈(lian)(lian)(lian)(lian)輪(lun)(lun)試運轉不存在(zai)漏油(you)、異(yi)響、軸承高溫等現(xian)象。煤(mei)礦鏈(lian)(lian)(lian)(lian)輪(lun)(lun)組件的(de)維(wei)修是一個細致的(de)工(gong)(gong)作,在(zai)原有鏈(lian)(lian)(lian)(lian)輪(lun)(lun)基礎上進(jin)行再(zai)制造工(gong)(gong)藝的(de)實施,其工(gong)(gong)藝流程(cheng)與鏈(lian)(lian)(lian)(lian)輪(lun)(lun)做(zuo)新稍微少一些,但(dan)是修復時間(jian)也是慢長的(de)過程(cheng)。

鏈輪組件